The PH-AC200 Fully Automatic Bottle-Following Filling and Capping Machine is an intelligent, automated packaging system designed for bottled products such as lotions, creams, and serums. The machine integrates automatic bottle feeding, precise follow-up filling, automatic inner cap application, automatic outer cap application, automatic capping, and finished product output into a single unit. Utilizing intelligent servo control technology, it effectively reduces air bubbles during filling and improves filling stability. It is suitable for a variety of packaging formats, including PE bottles and glass bottles.

I. Product Overview

The PH-AC200 Fully Automatic Bottle-Following Filling and Capping Machine is an intelligent packaging device developed by Baohan Technology to meet the automated production needs of bottled products in the cosmetics, personal care, and household products industries.

As the cosmetics and personal care products market continues to grow, products such as toners, lotions, serums, and face creams are increasingly being packaged in bottles. Compared to traditional manual filling methods, automated bottle-filling equipment can effectively improve production efficiency while ensuring consistent product volume, packaging stability, and compliance with hygiene standards.

The PH-AC200 utilizes an intelligent servo control system to integrate multiple production steps—including automatic bottle loading, precise filling, automatic lifting of the filling nozzle, automatic inner cap placement, automatic outer cap placement, automatic cap locking, and finished product discharge—to achieve a fully automated packaging process.

The most notable feature of this device is that it usesFollow-Up Filling Technology. During the filling process, the filling nozzle moves in sync with changes in the liquid level inside the bottle, allowing the product to flow into the bottle more smoothly. This effectively reduces the formation of bubbles during high-speed filling and improves the product’s appearance.

The PH-AC200 is highly adaptable to different product characteristics and can be used for filling various types of materials, such as aqueous, emulsion, and cream-based products, while supporting a variety of packaging materials, including PE bottles and glass bottles.

The equipment features a modular design, allowing for the use of the same molds within a certain range, which improves equipment utilization and reduces the costs associated with changing product specifications.

The PH-AC200 is suitable for cosmetics manufacturers, personal care OEM/ODM facilities, and companies requiring automated bottle filling and packaging production lines; it is an essential piece of equipment for improving production efficiency and product quality.

II. Product Advantages

1. Adaptive filling technology to reduce bubble formation

The PH-AC200 employs an advanced follow-up filling method.

In traditional filling processes, the fixed position of the nozzle can easily lead to:

• Liquid impact causes bubbles to form

• Foam appears on the product's surface

• Decreased filling stability

The adaptive filling technology allows the nozzle to dynamically adjust during the filling process, ensuring that the product flows more smoothly into the bottle.

Advantages:

• Reduce Bubble Formation

• Improving Filling Performance

• Improve the Product's Appearance

• Improving Production Consistency

It is particularly suitable for cosmetics and skincare products with high aesthetic standards.

2. Compatible with a wide variety of materials; broad range of applications

The equipment is suitable for:

• Water-Based Products

• Lotion Products

• Face Cream

• Skin Care Lotion

• Serum

• Gel-based products

Supports filling of materials that do not drip or string, meeting the production needs of products with different formulations.

Companies do not need to frequently change equipment to accommodate different products, which enhances production flexibility.

3. Intelligent servo control ensures filling accuracy

The PH-AC200 uses an intelligent servo control system to precisely control the filling process.

The equipment can be adjusted to meet different capacity requirements, ensuring stable filling.

Filling Accuracy:

0.03 g–0.5 g (depending on product volume)

High-precision control reduces material waste while ensuring consistent volume in every bottle.

4. Fully automated operation to improve production efficiency

The equipment enables a fully automated process:

Reduces manual labor, improves production efficiency, and is suitable for continuous production.

5. Compatible with a variety of packaging materials

The PH-AC200 supports:

• PE bottle

• Glass Bottle

Stable production of bottles made from different materials can be achieved by adjusting the equipment parameters.

Ideal for cosmetics companies that offer a variety of packaging options.

6. Universal mold design to reduce production costs

The equipment features a flexible structural design that allows for the sharing of molds within a certain range.

Advantages:

• Reduce Mold Costs

• Switching between products is now easier

• Reduce Equipment Operating Costs

It is particularly well-suited for OEM/ODM companies that manufacture products in multiple sizes.

III. Product Specifications and Parameters

IV. Product Application Scenarios

1. Cosmetics Industry

The PH-AC200 is widely used in the production of bottled cosmetic products.

Applicable Products:

• Toner

• Lotion

• Serum

• Face Cream

• Skin Care Lotion

• Moisturizing Products

For high-end skincare brands, product appearance and packaging quality are of the utmost importance. The equipment enhances overall product quality through stable filling and precise capping.

2. Personal Care Products Industry

In the production of personal care products, bottled packaging offers advantages such as flexible capacity and ease of use.

The equipment can be used for:

• Body Lotion

• Hair and Body Care Products

• Skincare Products

• Treatment Lotion

Automated production helps companies increase production capacity and meet the demands of large-volume orders.

3. OEM/ODM Cosmetics Manufacturing Facilities

OEM/ODM companies typically need to manufacture products of different brands and specifications.

The PH-AC200 features:

• Ability to Support Multiple Sizes

• High-Precision Filling Capability

• Ability to adapt quickly

It can help manufacturing companies improve production efficiency and meet the diverse needs of their customers.

4. Manufacturers of high-end skincare products

For high-end skincare products, air bubbles during the filling process, volume discrepancies, and the effectiveness of bottle cap seals can all affect the final product experience.

The PH-AC200 has passed:

• Follow-Up Filling Technology

• Precision Servo Control

• Automatic Lid-Locking System

Help companies achieve more stable, high-quality production of bottled products.

V. The Benefits of Choosing the Baohan PH-AC200 Fully Automatic Bottle-Following Filling and Capping Machine

Baohan Technology has long specialized in the research, development, and manufacturing of automated filling and packaging equipment, providing specialized production solutions for the cosmetics, personal care, and household products industries.

The PH-AC200 Fully Automatic Bottle-Following Filling and Capping Machine combines intelligent servo control, bottle-following filling technology, and an automatic capping system to enable integrated production from empty bottles to finished packages.

The equipment not only improves production efficiency but also reduces labor costs and enhances product consistency and packaging quality.

With its stable and reliable equipment performance, flexible product adaptability, and comprehensive technical support, the PH-AC200 meets the needs of domestic and international customers for intelligent bottled product filling production, making it an essential choice for modern cosmetics and personal care companies looking to upgrade their automated production processes.