The PH-F100/Y50 Fully Automatic Hot-Fill Filling Machine is an intelligent filling device specifically designed for pastes, wax-based products, and high-viscosity products. The machine utilizes heated and insulated filling technology, maintaining the material’s fluidity through oil heating or hot water circulation to ensure fast, uniform, and stable filling. It supports various configurations, including single-head, dual-head, four-head, six-head, and eight-head models, and is suitable for the production of products such as makeup remover creams, wax-based formulations, and hot-melt cosmetics.

I. Product Overview

The PH-F100/Y50 fully automatic hot-fill machine is a specialized automated device developed by Baohan Technology to meet the filling needs of specific materials.

During the production of cosmetics, personal care products, and specialty pastes, certain raw materials—due to their inherent properties—are prone to the following issues at room temperature:

• Reduced liquidity

• Solidification

• Uneven filling

• Residue on the wall

• Wire drawing affects the appearance

Traditional ambient-temperature filling equipment struggles to meet the production demands of these types of products.

The PH-F100/Y50 uses a hot-fill process, in which a heating system controls the temperature of the material to ensure it remains in a flowable state suitable for filling at all times, thereby guaranteeing a stable and efficient filling process.

The equipment supports both oil-heating and hot-water circulation heating methods, allowing users to select the appropriate temperature control solution based on the characteristics of different products. Additionally, depending on the customer’s production capacity requirements, the equipment can be configured with various filling configurations—including single-head, dual-head, four-head, six-head, and eight-head—to improve production efficiency.

The equipment is suitable for products with capacities ranging from 10 ml to 350 ml and is compatible with packaging featuring bottle neck diameters from 30 mm to 90 mm, meeting the production needs for bottled products of various specifications.

In addition, the PH-F100/Y50 can be configured with a cooling tunnel tailored to the production environment and product cooling requirements, enabling an integrated production process from hot filling to cooling and setting.

II. Product Advantages

1. Professionally designed for hot filling, solving production challenges associated with high-viscosity products

The PH-F100/Y50 is a heating and filling system designed for special materials.

Applicable to:

• Wax Products

• Makeup Remover Balm

• High-viscosity paste

• Hot-Melt Care Products

By maintaining a stable material temperature, premature setting of the product during conveying and filling is prevented, thereby improving production stability.

2. Ensure even heating to maintain product quality

Supported Devices:

• Oil Heating

• Hot Water Circulation Heating

Temperature control can be adjusted based on the product's characteristics.

Advantages:

• More even heating

• Reduce temperature fluctuations

• Ensure the material remains in a stable condition

• Improving Filling Consistency

Effectively prevents problems such as product buildup on the walls and uneven distribution.

3. Multiple filling head configurations to meet different production capacity requirements

The PH-F100/Y50 supports:

• Single-head filling

• Dual-Head Filling

• Four-head filling

• Six-Head Filling

• Eight-head filling

Companies may base their decisions on:

• Product Output

• Factory Space

• Production Cycle

Choose the right configuration to maximize the return on your equipment investment.

4. High-precision filling reduces material waste

Equipment Filling Accuracy:

±0.51 TP3T

This ensures that the capacity of products from different batches is consistent.

For high-value cosmetics and specialty paste products, this can effectively reduce:

• Waste of Raw Materials

• Manual Adjustment

• Product Tolerance

Improve production efficiency.

5. High level of automation, which improves production efficiency

The equipment can:

Reduce manual labor and improve production efficiency.

6. Support for customized production solutions

Different customers have varying requirements regarding product features, production capacity, and production environments.

The PH-F100/Y50 can be customized to meet your needs:

• Number of Filling Heads

• Heating Method

• Conveyor Length

• Cooling Tunnel Configuration

Meets the planning needs of various production lines.

III. Product Specifications and Parameters

IV. Product Application Scenarios

1. Production of Cosmetic Makeup Remover Balms

Makeup remover balms are typically high-viscosity products that have poor flow at room temperature.

The PH-F100/Y50 uses hot-fill technology to maintain the makeup remover balm’s good flowability, thereby achieving:

• High-Speed Filling

• Fill evenly

• Reduce scale buildup

Suitable for the production of makeup removers, cleansing balms, and similar products.

2. Production of wax-based products

Wax-based products typically need to remain in a liquid state when heated.

The equipment is suitable for:

• Cosmetic Wax

• Conditioning Wax

• Solid Wax Products

A stable temperature control system ensures a continuous and stable filling process.

3. Production of High-End Skincare Creams

Some high-end skincare products use special cream formulations, which place high demands on the filling process.

The equipment is suitable for:

• High-Concentration Moisturizer

• Special Care Cream

• Functional Cream Products

Helping businesses achieve high-quality automated production.

4. OEM/ODM Cosmetics Manufacturing Companies

OEM/ODM companies must deal with products from different brands and with different formulations.

The PH-F100/Y50 supports flexible customization:

• Number of Filling Heads

• Production Capacity Allocation

• Heating Solutions

Capable of meeting a wide range of order requirements.

V. The Benefits of Choosing the Baohan PH-F100/Y50 Fully Automatic Hot-Fill Machine

Baohan Technology specializes in the research, development, and manufacturing of automated filling and packaging equipment, providing professional production solutions for cosmetics, personal care products, and specialty paste products.

The PH-F100/Y50 fully automatic hot-fill machine effectively addresses the challenges traditional equipment faces in consistently processing high-viscosity, hot-melt products through temperature control, multi-head filling, and automated conveying technology.

This equipment balances production efficiency, filling accuracy, and product consistency, making it widely applicable in the production of makeup removers, wax-based products, and specialty skincare products. It is an essential choice for companies seeking to enhance their level of automation and achieve large-scale production.